Why is 50% the size threshold limit for particle counting efficiency?


The efficiency of particle counting is crucial in particle measurement, especially when using optical particle counters. This term describes the probability of precisely detecting and counting particles within a certain size spectrum. In this context, the term “particle counting efficiency” refers to the ability of the particle counter to accurately quantify particles of a specific size. It measures the performance of the instrument and indicates how effectively it can detect and count particles of different sizes.

The importance of particle counting efficiency lies in its direct influence on the reliability and accuracy of particle measurement. For example, in applications such as air quality monitoring, pharmaceutical manufacturing, or aerosol science research, precision in measuring particle size and concentration is paramount. Greater counting efficiency means the counter more effectively detects and counts particles within its intended size range, resulting in more accurate and reliable data.

When discussing “counting efficiency sizing limits” for optical particle counters, the 50% threshold is a standard benchmark. Of course, a 100% counting efficiency test is performed at a size greater than the first threshold as required by ISO 21501-4. This makes sense for overall optical efficiency. However, our article focuses on why 50% is chosen as the size threshold limit for counting efficiency in optical particle counters. This way you can apply it in different situations. This also includes particle counting in the cleanroom as a solution for monitoring air quality.

The principle of particle counting efficiency

Particle counting efficiency in optical particle counters is defined as the probability that the device will detect and accurately count a particle as it traverses the counter’s sample volume. It indicates the percentage of particles counted at or above a certain size.

Probability is critical to ensuring the precision and reliability of particle counting, especially in environments where particle size distribution is a critical parameter. This includes monitoring cleanrooms and various industrial processes, as continuous monitoring is required to measure particles and confirm that clean air is present.

The 50% threshold requirement

The size threshold of 50% of particle counting efficiency represents the balancing point for an optical particle counter’s ability to detect particles at their most sensitive size limit. Practical optical particle counters have a range of resolutions that affect their efficiency curves. In contrast to hypothetical optical particle counters with perfect resolution, real devices have an asymmetrical efficiency curve. This is due to the exponential relationship between the particle size and the signal produced.

  • Consistency in sensitivity: Choosing the particle counting efficiency of 50% for the most sensitive threshold ensures uniformity across optical particle counters with different resolutions. This standardization is essential for meaningful comparisons of optical particle counter data with reference standards and other particle counters.
  • Minimizing resolution dependency: Adopting the 50% threshold minimizes the influence of fluctuations in sensor resolution on determining the most sensitive threshold. This approach avoids the nominal threshold shift that would occur at different counting efficiency levels. Ultimately, this can ensure more accurate and consistent particle size determination.
  • Harmonization with calibration standards: The 50% threshold corresponds to standard industry calibration procedures. This threshold is particularly important in the context of half-count calibration.

The half-count calibration process involves particles with a narrow size distribution that exactly matches the size threshold of the optical particle counters. By using this calibrated standard, optical particle counters provide consistent and comparable results.

  • Effects on real particle distributions: For actual particle distributions, the counting efficiency of the optical particle counter influences the accuracy of particle size measurements. These are broader than monodisperse particle distributions. Counting efficiency thresholds of 50% allow for a more accurate representation of these distributions. These include situations in which the particle concentration increases rapidly as the particle size decreases.
Optical particle counters require counting efficiency size thresholds of 50% to achieve excellent results

The 50% particle counting efficiency limit in optical particle counters can improve the accuracy, consistency and reliability of particle size measurements by light scattering. Using the threshold, measurements can:

  • Address the inherent limitations of real-world optical particle counters
  • Ensure comparability with reference standards
  • Adaptation to the different particle distributions in various industrial and scientific applications.

In summary, the size threshold of 50% of particle counting efficiency in optical particle counters is a critical parameter that balances the need for accuracy and consistency in particle size determination. Thresholds for sizing counting efficiency ensure reliable data for a wide range of applications, such as environmental monitoring systems as well as cleanroom particle counters and portable particle counters.

More information about Environmental monitoring systemsor other related topics, such as: ISO 14644-1viable particles or the influence of flow velocities, please contact the experts at Particle Measurement Systems. They will be happy to help you find the real-time measurement system that best suits your project.

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